Auto Insulating Glass Gas Filling Line

• Customization: Available
• Certification: CE
• Control System: PLC
• Model NO.: LBJ2536
• Min.Glass Size: 300X300mm
• Type: Insulating Glass Production Line
• Structure: Vertical
• Glass Washing Machine Type: Ultrasonic Glass Washing Machine
• Glass Edging Machine Type: Glass Double Edging Machine
• Grinding Head Number: 4
• Condition: New
• Transport Package: Plastic Film
• Specification: stainless steel
• Trademark: GHL
• Origin: China
• HS Code: 84752990
• Production Capacity: 10 Sets/Month
• Package Size: 2900.00cm * 180.00cm * 390.00cm
• Package Gross Weight: 8000.000kg

Product Description

01 section:

1. Automatic recognition LOW-E glass and coated glass, automatic warning if the glass is reversed.

02 section:

1. Each brush drived with one electric motor separately, high density brush,wash clean.
2. The bearings equipped with three seals including two oil seals and a waterproof so that can avoid water and dust into the bearings
3. Universal water spray nozzle, clean glass completely.
4. Special octopus air knife, blowing wind with three sections parallelly, ensure the effect of drying glass. There is a dam-board nearby the air knife, ensure the wind even and powerful. Equipped with stainless steel chain.
5. Mechanical identification glass thickness, keep the best distance between air knife and glass.  
6. Large fan power. Equipped with sound-absorbing cotton in the fan crate, reduce the noise pollution.
7. Tuyere close automatically when there is glass , avoid waterlogging.
8. The water tank is gradient, outfall at bottom, cleaning sediment completely.
9. The hosepipe connect motor and machine has drop, avoid freeze in winter.

03 section:

1. This section with speed up sensor, transporting quickly and improving efficiency.

04 section:

1. Hand-operated positioning, easy to adjust, accurate positioning. The censor can perception the height of glass in advance to make the beam on the fifth section come down ahead, save time, improve efficiency.

05 section:

1. Adopt lengthen block bearing and trepanning at relevant position , avoid small glass drop down. Position triple glass accurately .

06 section:

1. The pressing section adopts long stroke length, convenient to maintenance. The stiffener distributed evenly,small interval, avoid horn mouth and breaking glass when pressing .
2. This part adopts hydraulic transmission, stable and efficient.
3. All chains with protective cover, safety
4. PLC and 7 sets frequency converter adopt Germany Siemens.
5. Low voltage electrical apparatus adopt Germany Siemens ,relays adopt France famous brand
6. Adopt aviation plug, safe and convenient, reduce labor cost.
7. Ethernet transmission, fast speed, high precision

Technical parameters:

Model	LBJ2025	LBJ2030	LBJ2536
Input Voltage	380V 50HZ	380v 50Hz	380v 50Hz
Total Power	30 KW	30 KW	34 kw
Max. Glass Size	2000*2500mm	2000*3000mm	2500×3500mm
Min.Glass Size	300*500mm	300*500mm	450×280mm
Washing  glass  thickness	3-12mm	3-12mm	3-12mm
Working  speed	8~45m/min	8~45m/min	8-45m/min
Overall  dimension	19000*1800*3100mm	22000*1800*3100mm	26000×1800×3600mm
Total  weight	5500 kg	6000 kg	7000 kg

MAIN COMPONENTS

Name	Brand	Place of origin
Programmable PLC	SIEMENS	GERMANY
Frequency converter	SIEMENS	GERMANY
Touch Screen	KINCO	CHINA
Relays	SCHNEIDER	FRANCE
Buttons	SCHNEIDER	FRANCE
Light	SCHNEIDER	FRANCE
Proximity switch	OMRON	JAPAN
Motor	MAILI	CHINA
Photoelectric switch	Autonics	KOREA
Pneumatic components	AIRTAC	TAIWAN
Washing system	GHL	CHINA
Transport system	GHL	CHINA
Pressing system	GHL	CHINA
Hydraulic station	GHL	CHINA

Glass loading conveyor
1.Automatic identification of LOW-E and coated glass, automatic alarm if the glass is reversed if put at wrong side.
Glass washing section
Automatic mechanical identification the glass thickness, different distance for different thickness glass, to ensure the best and constant distance between the blowing wind and glass, to get perfect drying effect.
Thickened stainless steel water tank, large and small wheel design, sinking drainage, convenient to use.
With water heating and wind heating functions.
3^rd conveyor

1. The third conveyor can pre-store glass, effectively improving production efficiency.
2. Adopt Air float transport to avoid wheel tract on glass.

Inspect and locating section

1.The smart house is designed with a rear detection light, which can effectively find the residual stains on the glass. The operator can go in from the rear door to clean the glass if needed, convenient and high efficiency.
2.L-shaped aluminum frame positioning system, manual aluminum frame positioning, ensure the aluminum frame located exactly.
External assemble section
1.Suitable for triple and quadruple glass, longer support to prevent the glass from falling.
2.Servo control, flexible parameter setting, more accurate.
3.Suitable for step insulating glass processing
Panel pressing and argon gas filling section

1.Panel pressure is adjusted automatically and accurately, driven by the lead screw, and the pressure of the plate is stable. It has the function of combining, pressing and inflating, which ensures the quality of the plate.
2.The panel pressing section can open with large stroke, convenient to maintenance. The stiffener distributed evenly, thick and dense, servo drive, the pressing pressure is even, stable and powerful, avoid horn mouth and breaking glass when pressing. The frame and most spare parts processed by our own mechanical center, cutting, grinding, milling, welding, polishing, shot blasting, all steel welded structure, vibrating treatment of ageing for removal of internal stress, with good rigidity and stability.
3.Servo control large and small glass system; Automatically detect the length, height and thickness of glass, and automatically adjust the best inflation space.
4. Automatically calculate the inflation volume, improve the gas utilization and production efficiency, and gas filling concentration is far higher than the international standard (90%).
5.Automatic positioning and inflation function of special-shaped glass.
The principle of Gas filling with internal assemble function is as follows:
1. The first glass enters the designated position of the panel pressing section,
2. Support block lift
3. Pressing section close, suck the first glass from the fixed plate to the movable plate